My 12-year-old won his middle school science fair with a font legibility project. He evaluated viewers’ responses to eight fonts – four sans and four serifs – at simulated road sign distances. The font size was chosen to be just legible for the average person at ten feet, the test distance.
The results – from most to least legible: Highway Gothic, P22 Underground, Verdana, then Arial, Times New Roman, and Georgia - all roughly equal, then Palatino, and last was Goudy Oldstyle.
Point sizes were adjusted so that cap heights of the different faces were equal. Test text (half all caps, half sentence case) was a shortened version of the “Jaded zombies” pangram with some numbers added.
His conclusions – sign makers know what they are doing, sans is best for signage, x-height is important. Hardly groundbreaking, but his methods apparently were sound. Yeah, I helped.